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Marine and offshore insulation worldwide

ROCWOOL A/S has for many years been one of the leading supplies of fire insulation for the international marine and offshore sector.

ROCKWOOL A/S offers a wide range of specially developed products and constructions which have been tested and approved according to the latest standards and by all major clasiffication societies.

There are stringent requirements of insulation materials to be used in the marine and offshore sector. For the sake of both safety and funcionality it is of párticulary great importance that the products have good properties in respect of fire insulation, water repellence and sound reduction.

ROCKWOOL marine and offshore insulation is made of stone wool, which possesses superior properties in these very fields.

 

 

 

 

 

 

 

 

 

 

Rockwool insulation all over

On account of the unique properties of the ROCKWOOL insulation and specially developed products, ROCKWOOL insulation can with advantage be used everywhere.

This applies e.g. to:

         Deck and bulkhead constructions

         Engine rooms

         Pipe and air ducts

         Doors and panels

         Floating floors

Fire properties

The ROCKWOOL products are based on stone wool, which cannot burn and which can stand temperatures up to 1000 degrees C without melting.

Thus ROCKWOOL stone wool provides the best guarantee for an effective fire protection on board ships and offshore plattforms.

Approvals

All ROCKWOOL A/S has chosen Det Norske Veritas which consequently guarantees our quality

Research and develoment

ROCKWOOL A/S is a member of the ROCKWOOL group, which is the world's largest manufacturer of stone wool.

Intensive research and develoment efforts mean that our products and constructions are continously being developed and improved to meet our customer's wishes and needs both today and in the future.

Bulkhead

ROCKWOOL A/S markets a wide range of solutions for different types od H & A contructions. This applies to constructions of both aluminium and steel - and whether they have to be insulated against fire on one side or both sides.

Constructions and products have been developed so that they will both meet the stringent fire requeriments and comply with the costumers' needs and wishes for thickness, weight and ease of installation.

Deck

In addition to fire insulation of bulkheads, the required fire safety is obtained by dividing the construction into fireproof decks. In the case od decks it is of decisive importance that there is space for pipes and technical installations

 

Comfort insulation

The requirements fo the indoor climate and comfort have become more stringent in recent years. The insulation constitudes an important factor of this as it helps to create the correct temperature - as comfort insulation.

The insulation used for this purpose must, beside having a good insulating power, also be non-combustible and water repelent as iti is often placed directly up against the outer construction.

ROCKWOOL A/S markets a number of different, special products for confort insulation, partly as batts and partly as rolls, and both with and without facing

Pipe insulation

Pipe insulation is rarely visible, but often decisive for the confort on board. At the same time pipe insulation is neccesary to reduce the suirface temperature on the pipes so that people working in the engine room are not injured by contact with the hot pipes.

To prevent corrosion and blokage of pipes in product tankers it can further more be decisive to avoid too great a heat loss from the pipe.

ROCKWOOL A/S has a wide choice of solutions for pipe insulation, which satisfy all these requirements, for a large pipes as well as for small pipes. One example is Marine Universal Pipe Section a flexible Pipe Section - which ensures a quick and effective installation without cutting, also round elbows.

Air conducts

Many requeriments are today made of air ducts. Most important is that the confort on board the ship is considered and that you do not compromise the fire safety.

In connection with ventilation of cabins and other rooms it must furthermore be ensured that no condensation is formed and that the required temperature is maintained all the time. This is obtained by using one of the ROCKWOOL marine products.

Tanks

Tanks to be insulated comprise both small tanks and large tanks such as gas tanks

Tanks often require insulation in two layers to prevent any gaps in the insulation, which can result in heat loss or cooling of the tank

ROCKWOOL products ensure tight joints as the products can easily be butted.

As in the case of fire constrcutionsit also applies to insulation of pipes ans tanks that the material must be non-combustoble according to IMO A799(19)

Floating floors

To obtain a good comfort a good sound absorption is required between yhe individual decks. To prevent noise - particulary impact sound - from traveling from one room to another you must use an insulation solution that has the necesary rigidity, elasticity, and sound absorption. For this purpose ROCKWOOL A/S has developed and for many years marketed Marine Slab 140.

To be used together with Marine Slab 140 a number of companies have developed a load spreading board.

This provides a soundproof construction. which allows for the use of different materials.

These solutions are extensively used on cruise liners where stringent requeriments are made in order that people can stay and enjoy their cruise without being bothered by noise.

Panels

For the sake of the fire safety owners and producers of ship's panels and living quarters often require the core of the panels to consist of stine wool.

For that pupose ROCKWOOL A/S has together with costumers developed a great many special products possesing high compressive strength as well as great fire resistance, and which have been approved as non-combustible according to IMO's latest regulation.

If you as a producer of panels and ceilings choose Rockwool marine product, you are given a good start towards obtaining an ooptimal en result.

ROCKWOOL A/S supplies partly raw materials for cutting in to lamellas, pártly ready-cut lamellas, which can be glued direct to the panel.

The stone wool used can be of different types, depending on the requirements as to fire safety, comnpression stability etc

Facings

 

There are many reasons for choosing insulation products with facings. It is generally done tio obtain a vapour barrier, which prevents formation of condensation of the cold side of a construction. ROCKWOOL A/S con for this purpose offer a number of products faced with a reinforced alu foil, which ensures a strong surface.

In addition to this, ROCKWOOL A/S can offer products with a glass fabric, which often provides a cheaper and lighter construction. These products are typically used for a car decks, air-conditioning plants, engine rooms, lift shafts or the like.

Tape

A self-adhesive tape is used for the product with alu foil as an external vapour barrier in connection with the joints. To make sure that our alu tape meets the same requeriments as those of the facing, it has been tested in respect of low flame spread

Rockwool A/S has developed a special range of marine products, which meet the requeriments of IMO's regulation at any time. For all constructions there is consequently a Rockwool solution that has the required approval

The above table gives a general idea of the applications of the Rockwool products in different constructions

Bulkhead

Construction Product Thickness

A-30                Steel

Marine Batts 45 50/25
A-30                Steel RTD-S (Marine Wired Mat 90) 50/30
A-60                Steel Marine Firebatts 130 2x30/30
A-60                Steel Wired Mat RTD-S 90/30
A-60                Steel MarineFirebatts 130/Wired Mat 105 65/30
A-60                Steel RTD-S (Marine Wired Mat 90) 90/30
A-60                Steel restricted Marine Firebatts 130 50/50
A-60                Aluminium Marine Firebatts 130 2x20/2x30*/2x30**
A-60                Aluminium restricted Marine Firebatts 130 2x30/2x30
H-60                Steel restricted Firebatt 150 2x50
H-120              Steel restricted Firebatts 150 2x65

Deck

Construction Product Thickness
A-30                Steel Marine Batts 45 50/25
A-30                Steel RTD-S (Marine Wired Mat 90) 30/30
A-60                Steel Marine Firebatts 130 40/40
A-60                Steel Marine Wired Mat 90 45/45
A-30                Aluminium Marine Batts 45/Marine Wired Mat 90 50/45
A-60                Aluminium Marine Firebatts 130 2x30/2x30
H-60                Steel Firebatts 150 2x50
H-120              Steel Firebatts 150 2x65

The choice of class of different constructions depends partly on the type of unit and partly on the placing of the construction on board. These matters are described in more detail in SOLAS's regulation.

When the correct class has been identified, the type and thickness of the insulation can be found by means of the above table.

Generally, al our constructions have been approved according to Council Directive 96/98 EC-MED.

On our web site www.rockwool-marine.com you will frthermore find a list of other authorities and classification societies whichhave approved our constructions.

The above tables show the different Rockwool constructions. If you need information about other constructions please do not hesitate to contact us.